Undisclosed
September 2024
Project Summary
Leap Solutions played a central role in the development of a new biogas facility in France—supporting the project from early design stages through commissioning and into operational handover. The project had two main objectives: ensuring full compliance with the ATEX directive (governing equipment in potentially explosive environments), and delivering a robust automation solution to streamline plant operation, reduce manual monitoring, and enable efficient performance from day one.
By being involved throughout the project lifecycle, Leap Solutions was able to influence key design choices, ensure smooth execution, and build a system that was both safe and operationally sound.
Solution
Our team executed a fully integrated scope of work, addressing both ATEX compliance and automation system development in parallel.
ATEX Compliance
From the initial design phase, we incorporated ATEX requirements into equipment selection, installation methods, and zone classification. As the project progressed, we conducted on-site risk assessments, supervised installations, and prepared the complete ATEX documentation package. By commissioning time, all safety requirements were met and formally verified, allowing the operator to demonstrate full legal compliance.
Automation Engineering and System Integration
Working closely with the client and other project stakeholders, Leap Solutions developed and fine-tuned the facility’s automation architecture. Based on Rockwell Automation PLC and HMI/SCADA platforms, our work included:
• Designing control logic during the engineering phase
In addition, Leap acted as system integrator, managing the interfaces between the central automation system and various subsystems (e.g. gas upgrading units, CHP modules, etc.). We were also directly involved in the hardware selection process, ensuring all components—from field devices to control panels—met technical, safety, and operational requirements.
To ensure long-term reliability and continuous support, we also established a remote support setup, allowing our engineers to assist with diagnostics, updates, and troubleshooting without delay—minimizing downtime and reducing the need for on-site interventions.
Outcome
With Leap Solutions as a long-term engineering partner, the biogas plant was brought online safely, on schedule, and in full compliance with the ATEX directive. The automation system now supports stable and efficient day-to-day operation, requiring minimal manual intervention. Through remote support capabilities, the client benefits from ongoing technical assistance and faster resolution of operational issues—strengthening both reliability and uptime.
Project Summary
Leap Solutions played a central role in the development of a new biogas facility in France—supporting the project from early design stages through commissioning and into operational handover. The project had two main objectives: ensuring full compliance with the ATEX directive (governing equipment in potentially explosive environments), and delivering a robust automation solution to streamline plant operation, reduce manual monitoring, and enable efficient performance from day one.
By being involved throughout the project lifecycle, Leap Solutions was able to influence key design choices, ensure smooth execution, and build a system that was both safe and operationally sound.
Solution
Our team executed a fully integrated scope of work, addressing both ATEX compliance and automation system development in parallel.
ATEX Compliance
From the initial design phase, we incorporated ATEX requirements into equipment selection, installation methods, and zone classification. As the project progressed, we conducted on-site risk assessments, supervised installations, and prepared the complete ATEX documentation package. By commissioning time, all safety requirements were met and formally verified, allowing the operator to demonstrate full legal compliance.
Automation Engineering and System Integration
Working closely with the client and other project stakeholders, Leap Solutions developed and fine-tuned the facility’s automation architecture. Based on Rockwell Automation PLC and HMI/SCADA platforms, our work included:
• Designing control logic during the engineering phase
In addition, Leap acted as system integrator, managing the interfaces between the central automation system and various subsystems (e.g. gas upgrading units, CHP modules, etc.). We were also directly involved in the hardware selection process, ensuring all components—from field devices to control panels—met technical, safety, and operational requirements.
To ensure long-term reliability and continuous support, we also established a remote support setup, allowing our engineers to assist with diagnostics, updates, and troubleshooting without delay—minimizing downtime and reducing the need for on-site interventions.
Outcome
With Leap Solutions as a long-term engineering partner, the biogas plant was brought online safely, on schedule, and in full compliance with the ATEX directive. The automation system now supports stable and efficient day-to-day operation, requiring minimal manual intervention. Through remote support capabilities, the client benefits from ongoing technical assistance and faster resolution of operational issues—strengthening both reliability and uptime.
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